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XPS Recycling pelletizer Machine

During production of XPS foam board, there will be waste of cut edges and powder.
Our machine is designed to recycle those edges and powder.

Property and Adventures
Integrating smashing and palletizing to reduce labor cost.
The unique ergonomic design makes it easy to operate.

XPS Foam board line

XPS Foam board line is mainly composed of six parts of mixing system.
Extruder, foam agent injection system, traction system. Conveying & cutting
system, recycling pelletizer system.

Our product has the advantages of excellent configuration,
Reasonable design, high output, low energy consumption and extremely high
stability.
· The main configuration:
· Raw material Mixture and auto conveying equipment
· 75 parallel twin-screw extruder.
· High pressure foam agent injection system
· Type 150 extruder.
· Extrusion head
· Foam table
· Transfer& Cooling rack.
· Secondary tractor and width cutting equipment
· Length cutting equipment
· Recycling &  pelletizer system
During production of XPS foam board, there will be waste of cut edges and
powder. Our machine is designed to recycle those edges and powder.

XPS Board Napping Machine

XPS Board Napping Machine
Integrating smashing and palletizing to reduce labor cost.
The unique ergonomic design makes it easy to operate.

The production line

The production line equips high pressure foaming system for  
polyurethane user and low pressure foaming system for phenolic user.  
Two-component's raw materials are accurately distributed to surface  
materials via CNC numerical control system, and then put into the  
double crawler laminator to be shaped and cured by high temperature  
and high pressure. The cured boards could be cut into any sizes of  
finished boards according to customer's demands.  

Key components of production line
· Tension unwinding system  
· High pressure/Jew pressure foaming system
· Servo foam spraying  
· Double crawler laminator  
· Heated-air circulation system 6, Conveyer roller rack Trimmers  
· Double mitre saw

Water Cooling System

HONEYWELL MOTERIZED WATER FLOW CONTROL

Back flow seal and cooling

Homogenized Mixer

Homogenized Mixer
Mounted at end of Secondary Extruder
4D Type static mixer
4D Settling Chamber to Die Adapter
Oil with electric heated jackets
Fabricated support stand for Static
OTCUs

Travel Rollers

Travel Rollers
1250mm x 3000mm
Steel structure; aluminum rollers
For gradual nature cool
16 sets standard

Take-Off Roller Train

Take-Off Roller Train
Consist of top rollers and bottom rollers.
Each top and bottom rollers are chain-Link driver by an individual 3HP AC gear reducer motor with inverter control.
The gap is adjustable by an AC motor that move the rollers by synchronal screw jacket.
Move forward and rearward by an air motor. Air serge tank included.
Angle opens on the rear top rollers by a cylinder

Surf ace Grid Embosser

Surf ace Grid Embosser
Thickness: 20 - 100 mm
Speed: 5 - 20 m/min.
Embossing rollers
AC motor with inverter control
OTCUs


Edge Miller

In-feed guide entrance

Width adjustable by a wheel from 600 to 100mm
Automatic cylinder quick guide Two haul off rollers

Two haul off rollers

Two rubber nip rollerpress by a cylinder
Two rubber drive rollers driven by an AC motor with inverter
control

Edge milling unit

Both edge cut hogging units
Two Carbide hogging tools by an individual AC 2P motor driven
Horizontal adjustment by hand wheel from 450 - 1000 mm
with indicator
Pneumatic control of hold down units
Two Exhausting hoods

Cross Cutter

Cross Cutter
Single blade seat driven by a liner slide bushing and timing belt
Drive: AC motor with inverter
Round way cut; maximum line speed 30M/min.
Board width from 600 mm to 1100 mm Board length from 600
mm to 1800 mm Spring steel knife blade - Teflon coated Clamp
bars pressed by cylinder
Support brace move synchronously
Seat driven by a AC motor with inverter control. The speed is
synchronous to Take Off Roller Train
Operation controlled by electronic drive control

Edge Miller & Cross Cutter

Longitudinal Shiplap Miller

Longitudinal Shiplap Miller
L type or D type
Caterpillar chain conveyer driven by AC
Hold down row rollers; adjustable for panel thickness from 20 - 100 mm
Milling width from 600 to 1000mm adjustable
Independence four Milling units
5800 rpm - 2.2 kW AC 2P motor with timing belt pulley
With one inverter for two milling units in operation
Horizontal 50 mm, vertical 100 mm adjustable through hand wheel
Dust extraction hood
Main skid

Surf ace Planer & Groover

Thickness: 20 - 100 mm
Speed:5 - 20 m/min.
Hold down assembly
Lower planer unit
Upper planer unit
Lower groover unit
Upper groover unit
Main frame and drive
Control panel

Cross Shiplap Miller

 
DAE SHIN Korea